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NHTSA recalls, safety ratings, and consumer complaints for the 2025 Chevrolet 7500Xd.
NHTSA has not published 5-star crash-test ratings for the 2025 Chevrolet 7500Xd. New vehicles are often added to the NCAP rating program after initial release; check nhtsa.gov/ratings for the latest status.
Component: FUEL SYSTEM, OTHER:FUEL FILTER
Isuzu Motors Limited (Isuzu) is recalling certain 2022-2026 Isuzu FVR, Isuzu FTR, Chevrolet 6500XD, and 2023-2026 Chevrolet 7500XD vehicles. The fuel heater may overheat, melting the casing and allowing fuel to leak into the electrical connector.
Consequence: A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy: Dealers will inspect and replace the fuel heater and electrical connectors as necessary, free of charge. Owner notification letters were mailed November 7, 2025. Owners may contact Isuzu customer service at 1-866-441-9638. Isuzu's number for this recall is V2504.
Component: SUSPENSION:REAR:SPRINGS:LEAF SPRING ASSEMBLY:HANGER/BRACKET
Isuzu Motors Limited (Isuzu) is recalling certain 2022-2026 Isuzu FVR, 2023-2026 Chevrolet 7500XD, 2018-2026 Chevrolet 6500XD, and Isuzu FTR vehicles. The axle stabilizer bracket bolts may crack and break, allowing the bracket to detach from the vehicle.
Consequence: A detached axle stabilizer bracket can create a road hazard for other vehicles, increasing the risk of a crash.
Remedy: Dealers will replace the stabilizer bar brackets, free of charge. This is a Phased campaign. Phase 1 will include Class 6 vehicles (FTR, Chevy 6500XD). Isuzu will notify owners on or about 12/12/2025. Phase 2 will include Class 7 vehicles (FVR, Chevy 7500XD). Isuzu will notify owners on or about 2/2/2026. Owner notification letters were mailed December 12, 2025 to FTR and Chevrolet 6500XD owners. Interim owner notification letters explaining the safety risk were mailed by December 12, 2025 to FVR and Chevrolet 7500XD owners. A second notice will be sent once the remedy has been finalized. Owners may contact Isuzu customer service at 1-866-441-9638. Isuzu's number for this recall is V2506.
No consumer complaints filed with NHTSA for the 2025 Chevrolet 7500Xd.
The 2025 Chevrolet 7500Xd has 2 NHTSA recalls and 0 consumer complaints on file. For the most detailed information about a specific vehicle, decode its VIN using our free decoder above.
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